Disconnector KS-4522HLS

Description

ANGLE SECTIONING MACHINE KS-4522HLS

WITH AUTOMATIC PANEL TURNING DEVICE, DOUBLE CLAMP AND DOUBLE BRIDGE

ANGLE SECTIONING MACHINE

Suitable for factories cutting large quantities of boards. The material throughput is very high and is equipped with fully automatic cross-cutting and sectioning functions and a heavy-duty automatic turning device to automatically turn the boards in the specified working direction. It is suitable as a stand-alone solution or integrated into the production line and can operate continuously during the working day.

TECHNICAL SPECIFICATIONS OF THE MACHINE

MACHINE BED

With additional central support and all parts of the machine bed connected to each other to guarantee the stability and precision of the machine. Robust steel front frame-guide, anchored to the machine frame.

REAR LOADING PLATFORM

Loading platform with motorised lifting, load capacity 4000 kg. Double height measuring device, with horizontal movement.

Hydraulic lifting system, with levelling device. Allows fast, precise and constant work. Rear or side loading platform.

DOUBLE BRIDGE POWER SUPPLY AND CUT-OFF

Equipped with a second bridge for feeding panels to the cutting cycle.

Thanks to this second feeding bridge, it selects the boards to be cut and feeds and positions them on the loading platform at the same time as the main bridge is performing the cutting cycle.

AUTOMATIC TURNING DEVICE

It can automatically adjust the board feed direction according to the cutting programme without the need for human intervention.

SAW CARRIAGE

Quick and precise disc change

The saw unit is raised and lowered by means of cylindrical guides and needle bearings to ensure centesimal precision.

Automatic stroke limiter of the saw carriage controlled by the cutting programme (fully automatic) saves time on unnecessary strokes.

Automatic saw projection

The height of the main saw is automatically adjusted according to the thickness of the board. It guarantees the best cutting quality.

The cutting length is automatically controlled. This can reduce unused movement time and greatly improve efficiency.

Saw carriage with Servo Servo motor. Adjustable rear positioning.

The saw carriage is moved forward by means of servo motor, pinion zip The machine is extremely smooth and thus avoids dangerous vibrations caused by chains and cables which affect the quality of the cut.

Scoring device

Both the cross-cut saw and the longitudinal saw are equipped with scoring saw adjustment for parametric adjustment of the movement of the scoring blades without stopping the machine.

HIGH SPEED GRIPPER TROLLEY

High precision rack and pinion. Servo Motor.

6 clamps on longitudinal sectioning machine

2+2+1 clamps on angle sectioning machine (2 fixed + 2 movable + 1 double pusher)

Safety guards surrounding the pusher (perimeter fence).

The pusher is guided by ground and cemented lateral guides, kept in perfect parallelism by two machined beams joined together. The movement can reach a speed of up to 120m/min in reverse and 95m/min.

Special double finger clamps, especially for high production and high clamping for cutting multiple panels.

DOUBLE PUSHER WITH MOVABLE GRIPPERS ON 3 AXES

This patented system allows simultaneous cutting of strips or strip bundles with different cutting patterns.

In this way, we can make much more flexible cuts, adapted to the production required at any given moment, and also increase production by a considerable percentage of parts.

All this can be achieved thanks to our new pusher which has gripper movements on 3 different axes, i.e. 3 independent movements of groups of grippers instead of the single movement of traditional sectioning machines.

For this purpose, the machine is equipped with a twin pusher located at the end of the bridge with independent movement allowing the strip or bundle of strips to be advanced to different lengths than the main pusher.

Twin double clampsEach set of mobile clamps is equipped with two double finger clamps. This gives us 8 clamping points for each strip and can be up to 16 points for wide strips.

PRECISION LATERAL ALIGNER

The aligning roller always remains in contact with the package during operation. Squareness accuracy is guaranteed, as the aligning roller is mounted on a precision CNC recirculating ball bearing guide.

With this system we can work on very narrow workpieces.

Front protective curtain.

PRESSURE GROUP

Presser with standard pressure and adjustable by the operator.

Safety bar in conjunction with the presser bar.

Safety locking valve for lowering the presser in case of lack of air.

AIR CUSHION TABLES

Work table in steel cutting area with pneumatic flotation to effectively protect the panel from being scratched and to facilitate the movement of the board to the working area.

Reinforced steel work tables covered with bakelite with air cushion to facilitate the sliding of the panels and prevent damage to the workpieces.

WASTE DISCHARGE

The machine itself has a system for ejecting the scraps after the first cut in the first sectioning machine. These scraps are transported away from the cutting area by means of a conveyor belt.

WASTE CUTTING UNIT (OPTIONAL)

The remnants of material cleaning cuts or discarded cuts can be cut in this unit and transported to a depot.

Cleaner and more comfortable working.

COMPUTER CONTROL SOFTWARE

KDT has developed its own control software in multiple languages. The program can be customised based on customer requirements.

Direct editing of the pattern or cutting import varies from optimiser programs.

Administration of cutting jobs.

Windows OS. 17" LED screen.

SEMIAUTOMATIC CUTTING PROGRAMME WITH POSSIBILITY OF LINEAR AND CROSS CUTS ( IN X and Y )
GEOMETRICAL OPTIMISATION PROGRAMME WITH VEIN

Technical Data

Maximum cutting capacity

4300x2100mm

Maximum cutting thickness

120mm

Main saw power

30kW (frequency converter)

Scoring disc power

2.2kW (frequency converter)

Maximum speed of the saw carriage

150m/min

Maximum cutting speed

120m/min

Maximum feed speed

95m/min

Main disc power of angle saws 30kW (frequency converter)

Scoring disc power

2.2kW (frequency converter)

Maximum speed of the angle saw carriage

180m/min

Maximum speed of the mitre saws

120m/min

Maximum feed speed angle sectioning machine

95m/min

Main disc diameter

φ450*φ75mm

Scoring disc diameter

φ200*φ50mm

Suction capacity

30m/s

Hydraulic lift table power

2.2kW

Power of the lift table traversing motor

0.75kW

Maximum lift table load capacity

4000kg

Package height

600mm without pit/ 1300mm with pit

Dimensions

15375x11542x2035mm

THE MANUFACTURER RESERVES THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.

The technical data and characteristics mentioned in this offer are of an informative nature and may be subject to modifications, updates and improvements.

Videos

Documentation

Layout KS-4522HLS